John Deere Tractors 5103, 5103E, 5103S, 5203, 5104 and 5204 Service Repair Technical Manual on CD

John Deere Tractors 5103, 5103E, 5103S, 5203, 5104 and 5204 Service Repair Technical Manual on CD

 

These are the same manuals used by professionals to diagnose and repair these models.   

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your John Deere. Read and print pages directly from the CD or copy the entire manual to your hard drive

194 pages

 

CD COVER:

5103, 5103E, 5103S, 5203, 5104 and 5204 Tractors

 

 

CD COVER:

 

 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1 Restart Stalled Engine . . . . . . . . . . . . . . . . . . . . 45-8

Avoid Idling the Engine. . . . . . . . . . . . . . . . . . . . 45-8

Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Observe Engine Work and Idle Speeds . . . . . . . 45-9

Working With Speed/Hour Meter . . . . . . . . . . . . 45-9

Controls and Instruments Stopping the Engine . . . . . . . . . . . . . . . . . . . . . 45-10

Tractor Controls . . . . . . . . . . . . . . . . . . . . . . . . . 15-1 Using Booster Battery. . . . . . . . . . . . . . . . . . . . 45-11

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . 15-3

Instrument Panel (5103E Tractor). . . . . . . . . . . . 15-3 Driving the Tractor

Operator Training Required . . . . . . . . . . . . . . . . 50-1

Lights Driving on Public Roads . . . . . . . . . . . . . . . . . . . 50-1

Light Switch Positions. . . . . . . . . . . . . . . . . . . . . 20-1 Operating Transmission . . . . . . . . . . . . . . . . . . . 50-3

Using Headlights . . . . . . . . . . . . . . . . . . . . . . . . 20-2 Shifting Transmission . . . . . . . . . . . . . . . . . . . . . 50-3

Using High Beam Indicator. . . . . . . . . . . . . . . . . 20-2 Operating Transmission . . . . . . . . . . . . . . . . . . . 50-4

Using Tail Lights. . . . . . . . . . . . . . . . . . . . . . . . . 20-3 Selecting a Gear . . . . . . . . . . . . . . . . . . . . . . . . 50-5

Using Turn Signals. . . . . . . . . . . . . . . . . . . . . . . 20-4 Using Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-6

Using Hazard Lights . . . . . . . . . . . . . . . . . . . . . . 20-5 Using Differential Lock (Optional For 5103E

Using Flood Lamp . . . . . . . . . . . . . . . . . . . . . . . 20-6 Tractor ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7

Seven-Terminal Outlet . . . . . . . . . . . . . . . . . . . . 20-6 Stopping Tractor. . . . . . . . . . . . . . . . . . . . . . . . . 50-8

Operator’s Platform Rockshaft and 3-Point Hitch

Selecting Seat Position. . . . . . . . . . . . . . . . . . . . 25-1 Match Tractor Power to Implement. . . . . . . . . . . 55-1

Adjusting Ride Comfort. . . . . . . . . . . . . . . . . . . . 25-1 3-Point Hitch Components . . . . . . . . . . . . . . . . . 55-1

Rockshaft Control Levers . . . . . . . . . . . . . . . . . . 55-2

Break-In Period Setting Position Control Lever Stop . . . . . . . . . . 55-2

Observe Engine Operation Closely. . . . . . . . . . . 35-1 Using Rockshaft Position Control . . . . . . . . . . . . 55-3

Break-In Service. . . . . . . . . . . . . . . . . . . . . . . . . 35-2 Using Draft Control. . . . . . . . . . . . . . . . . . . . . . . 55-4

Adjusting Rockshaft Rate-of-Drop/

Prestarting Checks Implement lock . . . . . . . . . . . . . . . . . . . . . . . . 55-5

Service Daily Before Start-Up. . . . . . . . . . . . . . . 40-1 Attaching Tipping Trailer. . . . . . . . . . . . . . . . . . . 55-5

Preparing Implement . . . . . . . . . . . . . . . . . . . . . 55-6

Operating the Engine Positioning Center Link. . . . . . . . . . . . . . . . . . . . 55-7

Before Starting the Engine . . . . . . . . . . . . . . . . . 45-1 Attaching Implements to 3-Point Hitch . . . . . . . . 55-8

Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . 45-2 Adjusting Hitch Side Sway . . . . . . . . . . . . . . . . . 55-9

Check Instruments After Starting . . . . . . . . . . . . 45-3 Leveling the Hitch. . . . . . . . . . . . . . . . . . . . . . . 55-10

Oil Pressure Indicator . . . . . . . . . . . . . . . . . . . . . 45-3 Adjusting Lateral Float . . . . . . . . . . . . . . . . . . . 55-11

Charging System Indicator . . . . . . . . . . . . . . . . . 45-4 Adjusting Rockshaft Control Lever Friction . . . . 55-11

Air Restriction Sensor. . . . . . . . . . . . . . . . . . . . . 45-4 Warming Hydraulic System Oil . . . . . . . . . . . . . 55-12

Air Restriction Sensor (5103E Tractor) . . . . . . . . 45-5

Coolant Temperature Gauge . . . . . . . . . . . . . . . 45-5 Drawbar and PTO

Watch Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 45-6 Observe Drawbar Load Limitations. . . . . . . . . . . 65-1

Watch Fuel Level (5103E Tractor) . . . . . . . . . . . 45-6 Stay Clear of Rotating Drivelines . . . . . . . . . . . . 65-1

Changing Engine Speeds. . . . . . . . . . . . . . . . . . 45-7

Warming Up the Engine . . . . . . . . . . . . . . . . . . . 45-7

 

Attaching PTO-Driven Implement . . . . . . . . . . . . 65-2 Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . . . 85-4

Operating Tractor PTO. . . . . . . . . . . . . . . . . . . . 65-3 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 85-4

Adjusting PTO Clutch Operating Rod . . . . . . . . . 65-5 Diesel Engine Coolant . . . . . . . . . . . . . . . . . . . . 85-5

Use Correct Transmission-Hydraulic Filter

Ballast Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-6

Planning for Maximum Productivity. . . . . . . . . . . 70-1 Transmission and Hydraulic Oil . . . . . . . . . . . . . 85-6

Selecting Ballast Carefully . . . . . . . . . . . . . . . . . 70-1 Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-7

Matching Ballast to Load Work. . . . . . . . . . . . . . 70-1

Measuring Wheel Slip—Manually . . . . . . . . . . . . 70-2 Service and Maintenance

Ballast Limitations. . . . . . . . . . . . . . . . . . . . . . . . 70-3 Observe Service Intervals. . . . . . . . . . . . . . . . . . 90-1

Ballasting Front End for Transport . . . . . . . . . . . 70-3 Break-In Service. . . . . . . . . . . . . . . . . . . . . . . . . 90-1

Ballasting Front End for Transport (5103E Service Intervals Tractor)

Ballasting Tractor . . . . . . . . . . . . . . . . . . . . . . . . 70-4 Service—Every 10 Hours

Determining Maximum Rear Ballast . . . . . . . . . . 70-5 Check Engine Oil Level . . . . . . . . . . . . . . . . . . . 95-1

Determining Maximum Front Ballast . . . . . . . . . . 70-5 Check Coolant Level . . . . . . . . . . . . . . . . . . . . . 95-1

Using Cast Iron Weights. . . . . . . . . . . . . . . . . . . 70-5 Drain Water and Sediment From Fuel Filter . . . . 95-2

Installing Rear Cast Iron Weights . . . . . . . . . . . . 70-6 Lubricate as Necessary . . . . . . . . . . . . . . . . . . . 95-2

Using Liquid Weight . . . . . . . . . . . . . . . . . . . . . . 70-6

Service—Every 50 Hours

Wheels, Tyres and Treads Check Transmission-Hydraulic System

Service Tyres Safely . . . . . . . . . . . . . . . . . . . . . 75-1 Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-1

Check Implement-to-Tyre Clearance . . . . . . . . . 75-1 Clean and Check Battery . . . . . . . . . . . . . . . . . 100-1

Check Tyre Inflation Pressure . . . . . . . . . . . . . . 75-2 Lubricate Front Axle Pivot Pin . . . . . . . . . . . . . 100-2

Tyre Inflation Pressure Chart . . . . . . . . . . . . . . . 75-3 Lubricate Steering Spindles . . . . . . . . . . . . . . . 100-2

Tighten Wheel/Axle Hardware Correctly . . . . . . . 75-3 Lubricate Clutch Pedal and Brake Pedal . . . . . 100-3

Tighten Bolts— Front Axle . . . . . . . . . . . . . . . . . 75-3 Inspect Tyres and Loose Hardwares . . . . . . . . 100-4

Tighten Bolt Adjustable Front Axle––If

Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-4 Service—Every 250 Hours

Tighten Bolts—Rear Axle (M-14 Bolts) . . . . . . . . 75-5 Change Engine Oil and Filter . . . . . . . . . . . . . . 110-1

Tighten Bolts—Rear Axle (M-20 Stud) . . . . . . . . 75-6 Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 110-1

Observe Rear Wheel Tread Width Limitations . . 75-6 Replace Fuel Filter Inserts . . . . . . . . . . . . . . . . 110-2

Tread Settings—Multi-Position Rear Wheels . . . 75-7 Inspect and Adjust Alternator/Fan Belt . . . . . . . 110-2

Tread Settings—Adjustable Front Axle––If Lubricate 3-Point Hitch . . . . . . . . . . . . . . . . . . . 110-3

Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-8 Check Neutral Start System . . . . . . . . . . . . . . . 110-3

Checking Toe-In. . . . . . . . . . . . . . . . . . . . . . . . . 75-9 Check and Adjust Clutch Pedal Free Play . . . . 110-4

Adjusting Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 75-10 Check and Adjust Brake Pedal Free Play. . . . . 110-5

Adjusting Toe-In - Adjustable Front Axle––

IF Equipped . . . . . . . . . . . . . . . . . . . . . . . . . 75-11 Service—Every 500 Hours

Replace Transmission-Hydraulic Filter . . . . . . . 112-1

Transporting

Use Safety Lights and Devices. . . . . . . . . . . . . . 80-1 Service—Every 600 Hours

Driving Tractor on Roads . . . . . . . . . . . . . . . . . . 80-1 Clean Engine Crankcase Vent Tube. . . . . . . . . 115-1

Transport on Carrier . . . . . . . . . . . . . . . . . . . . . . 80-4 Pack Front Wheel Bearings (Only For

Towing Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . 80-4 Carraro Front Axle) . . . . . . . . . . . . . . . . . . . . 115-1

Check Hoses and Hose Clamps for

Fuels, Lubricants and Coolant Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-2

Handle Fuel Safely—Avoid Fires . . . . . . . . . . . . 85-1 Lubricate Rear Axle Bearings . . . . . . . . . . . . . . 115-3

Handle Fluids Safely—Avoid Fires . . . . . . . . . . . 85-1 Check Engine Idle Speeds . . . . . . . . . . . . . . . . 115-4

Fuel Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-2 Check Front Axle Pivot Pin. . . . . . . . . . . . . . . . 115-4

Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-2 Adjust Engine Valve Clearance . . . . . . . . . . . . 115-5

Diesel Fuel Filters. . . . . . . . . . . . . . . . . . . . . . . . 85-2

Fill Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-3

Service—Every 1250 Hours Connecting Alternator Wiring For (5103E) . . . 140-21

Change Transmission-Hydraulic Oil and Connecting Alternator Wiring For (5103,

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-1 5103S, 5203) . . . . . . . . . . . . . . . . . . . . . . . 140-22

Clean Transmission-Hydraulic Pickup Locating Fusible Link . . . . . . . . . . . . . . . . . . . 140-22

Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-2 Locating Fuses. . . . . . . . . . . . . . . . . . . . . . . . 140-23

Fuse Size and Function . . . . . . . . . . . . . . . . . 140-24

Service—Annually Fuse Size and Function (5103E Tractor) . . . . 140-25

Replace Air Cleaner Elements . . . . . . . . . . . . . 125-1 Aiming Headlights. . . . . . . . . . . . . . . . . . . . . . 140-26

Adjusting Headlights. . . . . . . . . . . . . . . . . . . . 140-27

Service—2 Years/2000 Hours Replace Headlight Bulb . . . . . . . . . . . . . . . . . 140-28

Flush Cooling System. . . . . . . . . . . . . . . . . . . . 130-1 Replace Tail Light and Warning Light

Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140-29

Service—As Required Replace Flood Lamp Bulb . . . . . . . . . . . . . . . 140-29

Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 135-1 Checking Tyres . . . . . . . . . . . . . . . . . . . . . . . 140-30

Adjust Throttle Friction . . . . . . . . . . . . . . . . . . . 135-1

Troubleshooting

Service Engine Troubleshooting . . . . . . . . . . . . . . . . . . 145-1

Additional Service Information . . . . . . . . . . . . . 140-1 Transmission Troubleshooting . . . . . . . . . . . . . 145-4

Service Tractor Safely . . . . . . . . . . . . . . . . . . . 140-2 Hydraulic System Troubleshooting . . . . . . . . . . 145-5

Engine Break-In Oil . . . . . . . . . . . . . . . . . . . . . 140-3 Brakes Troubleshooting . . . . . . . . . . . . . . . . . . 145-5

Work In Ventilated Area . . . . . . . . . . . . . . . . . . 140-3 Rockshaft and 3-Point Hitch

Using High-Pressure Washers . . . . . . . . . . . . . 140-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 145-6

Opening Hood . . . . . . . . . . . . . . . . . . . . . . . . . 140-4 Electrical System Troubleshooting . . . . . . . . . . 145-8

Removing Side Screens . . . . . . . . . . . . . . . . . . 140-4

Removing Hood . . . . . . . . . . . . . . . . . . . . . . . . 140-5 Tractor Storage

Air Intake System Components . . . . . . . . . . . . 140-5 Storing Tractor . . . . . . . . . . . . . . . . . . . . . . . . . 150-1

Service Air Cleaner at Regular Intervals. . . . . . 140-6 Removing Tractor From Storage . . . . . . . . . . . 150-4

Service Air Cleaner at Regular Intervals

(5103E Tractor). . . . . . . . . . . . . . . . . . . . . . . 140-6 Specifications

Checking Air Intake System . . . . . . . . . . . . . . . 140-7 John Deere 5103E Tractor . . . . . . . . . . . . . . . . 155-1

Removing Primary Air Cleaner Element . . . . . . 140-8 John Deere 5103 Tractor . . . . . . . . . . . . . . . . . 155-2

Cleaning Primary Element . . . . . . . . . . . . . . . . 140-8 John Deere 5103S Tractor . . . . . . . . . . . . . . . . 155-3

Washing Primary Element . . . . . . . . . . . . . . . . 140-9 John Deere 5203 Tractor . . . . . . . . . . . . . . . . . 155-4

Inspecting Element . . . . . . . . . . . . . . . . . . . . . . 140-9 John Deere 5104 Tractor . . . . . . . . . . . . . . . . . 155-5

Storing Element . . . . . . . . . . . . . . . . . . . . . . . 140-10 John Deere 5204 Tractor . . . . . . . . . . . . . . . . . 155-6

Replacing Alternator/Fan Belt . . . . . . . . . . . . . 140-10 Ground Speed at Rated Engine Speed

Fuel System Components . . . . . . . . . . . . . . . 140-11 (2300 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . 155-7

Do Not Modify Fuel System . . . . . . . . . . . . . . 140-11 Metric Bolt and Cap Screw Torque Values . . . . 155-8

Bleeding Fuel System. . . . . . . . . . . . . . . . . . . 140-12 Unified Inch Bolt and Cap Screw Torque

Bleed Fuel System At Fuel Injection Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155-9

Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 140-12

Engine Cooling System . . . . . . . . . . . . . . . . . 140-13 Identification Numbers

Cleaning Grille, Screens, Radiator and Identification Plates . . . . . . . . . . . . . . . . . . . . . 160-1

Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 140-14 Record Tractor Serial (Chassis) Number . . . . . 160-1

Prevent Battery Explosions. . . . . . . . . . . . . . . 140-14 Record Front Axle Serial Number . . . . . . . . . . . 160-2

Observe Electrical Service Precautions . . . . . 140-15 Record Engine Serial Number . . . . . . . . . . . . . 160-2

Battery Access . . . . . . . . . . . . . . . . . . . . . . . . 140-15 Record Transmission Serial Number . . . . . . . . 160-3

Removing Battery. . . . . . . . . . . . . . . . . . . . . . 140-16

Checking Battery Condition . . . . . . . . . . . . . . 140-17 Lubrication Maintenance Record Charts

Servicing Battery . . . . . . . . . . . . . . . . . . . . . . 140-18 50, 250 Hour Service Chart . . . . . . . . . . . . . . . 165-1

Charging Battery . . . . . . . . . . . . . . . . . . . . . . 140-20 500,600 Hour Service Chart . . . . . . . . . . . . . . . 165-2

Battery Replacement Specifications

Connecting Starter Wiring

1000, 1250 Hour Service Chart

Annual Service Chart

2000 Hour Service Chart

As Required Service Chart

John Deere Service

John Deere Parts

The Right Tools

Well Trained Technician

Prompt Service

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English 
Format: PDF - Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit