Cat Caterpillar TH514 Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD

SKU: Cat Caterpillar TH514 Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD
Price: $29.00

Cat Caterpillar TH514 Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD

 

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your CAT. Read and print pages directly from the CD, or copy the entire manual to your hard drive.

1570 Pages

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SERIAL NUMBERS:

S/N TDE00100 & After

S/N TDF00100 & After
S/N TBX00100 & After
S/N TBY00100 & After
S/N TBZ00100 & After
S/N TBW00100 & After
S/N TBT00100 & After   

 

 

 

MANUAL COVERS:

SERVICE REPAIR MANUAL:

 

Table of Contents

Section 1 Safety Practices:
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Maintenance Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Alert System and Signal Words
1.7 Safety Instructions
1.7.1 Personal Hazards
1.7.2 Equipment Hazards
1.7.3 General Hazards
1.7.4 Operational Hazards
1.8 Safety Decals

Section 2 General Information and Specifications:
2.1 Replacement Parts and Warranty Information
2.2 Torque Charts
2.2.1 SAE Fastener Torque Chart
2.2.2 Metric Fastener Torque Chart
2.2.3 Hydraulic Hose Torque Chart
2.3 Specifications
2.3.1 Travel Speeds
2.3.2 Hydraulic Cylinder Performance
2.3.3 Platform Hydraulic Performance Specifications
2.3.4 Electrical System
2.3.5 Engine Performance Specifications
2.3.6 Transmission Performance Specifications
2.3.7 Tires
2.4 Fluids and Lubricant Capacities
2.5 Service and Maintenance Schedules
2.5.1 10, 1st 50 & 50 Hour
2.5.2 1st 150 & 250 Hour
2.5.3 500 & 1000 Hour
2.5.4 6000 & 12000 Hour
2.6 Lubrication Schedules
2.6.1 50 Hour Lubrication
2.6.2 500 Hour Lubrication

Section 3 Boom:
3.1 Boom System Component Terminology - TH336, TH337, TH406 & TH407
3.2 Boom System - Two Section
3.2.1 Boom System Operation
3.3 Boom Assembly Maintenance
3.3.1 Complete Boom Removal
3.3.2 Complete Boom Installation
3.3.3 Second Section Boom Removal
3.3.4 First Boom Section Removal
3.3.5 Extend/Retract Cylinder Removal
3.3.6 Extend/Retract Cylinder Installation
3.3.7 First Boom Section Installation
3.3.8 Second Boom Section Installation
3.4 Boom System Component Terminology - TH414
3.5 Boom System - Three Section
3.5.1 Boom System Operation
3.6 Boom Assembly Maintenance
3.6.1 Boom Removal
3.6.2 Second and Third Boom Section Removal
3.6.3 Third Boom Section and Extend/ Retract Cylinder Removal
3.6.4 Third Boom Section and Extend/ Retract Cylinder Installation
3.6.5 Second and Third Boom Section Installation
3.6.6 Complete Boom Installation
3.7 Boom Chain Removal/ Installation
3.7.1 Retract Chain Removal
3.7.2 Retract Chain Installation
3.7.3 Extend Chain Removal
3.7.4 Extend Chain Installation
3.8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
3.8.1 Extend/Retract Hose Removal
3.8.2 Extend/Retract Hose Installation
3.8.3 Tilt/Auxiliary Hose Removal
3.8.4 Tilt/Auxiliary Hose Installation
3.9 Extend/Retract Cylinder Removal/Installation
3.9.1 Extend/Retract Cylinder Removal
3.9.2 Extend/Retract Cylinder Installation
3.10 Boom Sections Adjustment
3.10.1 Chain Adjustments
3.11 Boom System Component Terminology - TH514
3.12 Boom System - Three Section
3.12.1 Boom System Operation
3.13 Boom Assembly Maintenance
3.13.1 Boom Removal
3.13.2 Second and Third Boom Section Removal
3.13.3 Tandem Extend/Retract Cylinder Removal
3.13.4 Third Boom Section Removal
3.13.5 Third Boom Section Installation
3.13.6 Extend/Retract Cylinder Installation
3.13.7 Second and Third Boom Section Installation
3.13.8 Complete Boom Installation
3.14 Extend/Retract, Tilt and Auxiliary Circuit Hose

Removal/Installation
3.14.1 Extend/Retract Hose Removal
3.14.2 Extend/Retract Hose Installation
3.14.3 Tilt-Electrical/Auxiliary Hose Removal
3.14.4 Tilt-Electrical/Auxiliary Hose Installation
3.15 Tandem Extend/Retract Cylinders Removal/ Installation
3.15.1 Tandem Extend/Retract Cylinders Removal
3.15.2 Tandem Extend/Retract Cylinders Bleeding Procedure
3.15.3 Tandem Extend/Retract Cylinders Installation
3.16 Boom System Component Terminology - TH417
3.17 Boom System - Four Section Boom
3.17.1 Boom System Operation
3.18 Boom Assembly Maintenance
3.18.1 Boom Removal
3.18.2 Second, Third and Fourth Boom Section Removal
3.18.3 Third and Fourth Boom Section Removal
3.18.4 Fourth Boom Section Removal
3.18.5 Hose Carrier Removal
3.18.6 Hose Carrier Installation
3.18.7 Fourth Boom Section Installation
3.18.8 Third and Fourth Boom Section Installation
3.18.9 Second, Third and Fourth Boom Section Installation
3.18.10 Complete Boom Installation
3.19 Boom Chain Removal/ Installation
3.20 Boom Sections Adjustment
3.20.1 Chain Adjustments
3.21 Boom Extend and Retract Chains - TH414 & TH417
3.21.1 Boom Chain Inspection
3.21.2 Inspection Guidelines - TH414
3.21.3 Inspection Guidelines - TH417
3.21.4 Expose Chains for Inspection
3.21.5 Chain Lubrication
3.22 Boom Wear Pads
3.22.1 Wear Pad Inspection
3.22.2 Boom Wear Pad Installation/ Lubrication
3.23 Quick Coupler
3.23.1 Quick Coupler Removal (TH336, TH337, TH406 & TH407)
3.23.2 Quick Coupler Installation (TH336, TH337, TH406 & TH407)
3.23.3 Quick Coupler Removal (TH414, TH514 & TH417)
3.23.4 Quick Coupler Installation (TH414, TH514 & TH417)
3.24 Forks
3.25 Boom Prop (If Equipped)
3.25.1 Installation and Removal Procedures
3.26 Emergency Boom Lowering Procedure
3.26.1 Equipment and Supplies Required
3.26.2 Lowering Procedure
3.27 Troubleshooting

Section 4 Cab and Covers:
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.2.1 Operator Cab Safety
4.2.2 Serial Number Plate
4.3 Cab Components
4.3.1 Steering Wheel
4.3.2 Steering Column/Orbitrol Valve
4.3.3 Service Brake
4.3.4 Mechanical Throttle Pedal
4.3.5 Electronic Throttle Pedal
4.3.6 Joystick Assembly
4.3.7 Window Wiper Assembly
4.3.8 Heater/Air Conditioning System (if Equipped)
4.3.9 Cab Heater/Air Conditioning Controls
4.3.10 Air Conditioning (if Equipped)
4.4 Cab Removal
4.5 Cab Installation

Section 5 Axles, Drive Shafts, Wheels and Tires:
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.3.1 Axle Serial Number Plate
5.3.2 Axle Specifications
5.3.3 Axle Internal Service
5.3.4 Axle Maintenance
5.3.5 Axle Removal
5.3.6 Axle Installation
5.4 Park Brake
5.4.1 Park Brake Removal
5.4.2 Park Brake Installation
5.4.3 Park Brake Adjustment
5.4.4 Park Brake Test
5.5 Brake Inspection
5.6 Steering Angle Adjustment
5.7 Axle Assembly and Drive Shaft Troubleshooting
5.8 Drive Shafts
5.8.1 Drive Shaft Inspection
5.8.2 Drive Shaft Maintenance
5.8.3 Drive Shaft Removal
5.8.4 Drive Shaft Cleaning and Drying
5.8.5 Drive Shaft Installation
5.9 Wheels and Tires
5.9.1 Removing Wheel and Tire Assembly from Machine
5.9.2 Installing Wheel and Tire Assembly onto Machine
5.10 Towing a Disabled Machine

Section 6 Transmission:
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Specifications and Maintenance Information
6.4 Transmission Replacement
6.4.1 Transmission Removal
6.4.2 Transmission Inspection and Internal Repair
6.4.3 Transmission Installation
6.4.4 After Transmission Service or Replacement
6.4.5 Transmission Torque Converter Stall Test
6.5 Troubleshooting

Section 7 Engine: CAT C4.4:
7.1 Introduction
7.1.1 Disclaimer and Scope
7.1.2 Component Terminology
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.4.1 Radiator Pressure Cap
7.4.2 Radiator/Oil Cooler and Replacement
7.5 Engine Electrical System
7.6 Fuel System
7.6.1 Diesel Fuel
7.6.2 Fuel Tank
7.6.3 After Fuel System Service
7.7 Engine Exhaust System
7.7.1 Exhaust System Removal
7.7.2 Exhaust System Installation
7.8 Air Cleaner Assembly
7.8.1 Air Cleaner Assembly Removal
7.8.2 Air Cleaner Assembly Installation
7.9 Engine Replacement
7.9.1 Engine Removal
7.9.2 Engine Disassembly, Inspection and Service
7.9.3 Engine Installation
7.10 Troubleshooting

Section 8 Hydraulic System:
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Pressure Diagnosis
8.4.1 Pressure Checks and Adjustments
8.5 Hydraulic Circuits
8.5.1 Hydraulic Pressures
8.6 Hydraulic Schematics
8.6.1 TH336, TH337, TH406 & TH407
8.6.2 TH414, TH514 & TH417
8.7 Hydraulic Reservoir
8.7.1 Hydraulic Oil Reservoir Draining
8.7.2 Hydraulic Oil Reservoir Filling
8.7.3 Hydraulic Oil Reservoir Removal/ Installation
8.8 Hydraulic System Pump
8.8.1 Implement Pump Replacement
8.9 Auxiliary Pump (Platform Equipped Models Only)
8.9.1 Auxiliary Pump Description
8.9.2 Auxiliary Pump Replacement
8.10 Control Valves
8.10.1 Main Control Valve
8.10.2 Service Brake Valve
8.10.3 Service Brake Bleeding
8.10.4 Service Brake Test
8.10.5 Steering Orbitrol Valve
8.10.6 Steer Select Valve
8.11 Hydraulic Cylinders
8.11.1 General Cylinder Removal Instructions
8.11.2 Cylinder Pressure Checking
8.11.3 Steering Cylinders
8.11.4 Cylinder Torque Specifications
8.12 Boom Ride Control (TH336, TH337, TH406, TH407 - If Equipped)
8.12.1 General Accumulator Information
8.12.2 Accumulators
8.12.3 Pre-Charging Accumulator
8.12.4 Checking Pre-Charge

Section 9 Electrical System:
9.1 Electrical Component Terminology
9.1.1 General Overview
9.2 Specifications
9.3 Safety Information
9.4 Keypad and Display Screen
9.4.1 Keypad
9.4.2 Display Screen
9.5 Software Level 2 Accessibility
9.5.1 Operator Tools
9.5.2 Personalities
9.5.3 Calibration
9.6 Operator Tools
9.6.1 Resetting the Anti theft Code
9.6.2 Hardware Exchange
9.6.3 Confirm Machine Service
9.6.4 Review Service History
9.6.5 Set Service Interval
9.6.6 Cabin Joystick Telescope: X-Axis/ Roller
9.7 Fuses and Relays
9.7.1 Engine Compartment
9.7.2 Power Distribution Board
9.8 Electrical System Schematics
9.8.1 Cab Harness Electrical Schematic 1 of 3
9.8.2 Cab Harness Electrical Schematic 2 of 3
9.8.3 Cab Harness Electrical Schematic 3 of 3
9.8.4 Cab Roof, Boom Ride and Boom Float Harness (if equipped)
9.8.5 Power Distribution Board Harness
9.8.6 Transmission and Reversing Fan Harness (if equipped)
9.8.7 Front Frame and Boom
9.8.8 Rear Frame
9.8.9 Engine, Battery and Platform Outriggers Harness (if equipped)
9.8.10 Platform Harness (if equipped)
9.8.11 LMIS (if equipped)
9.9 Circuit Breakdowns
9.9.1 Constant Power Circuit from Battery
9.9.2 Start Circuit
9.10 Engine Start Circuit
9.10.1 Starter
9.10.2 Charging Circuit
9.10.3 Alternator
9.11 Window Wiper/Washer Windshield Wiper Motor
9.11.1 Windshield Wiper Motor
9.11.2 Rear and Roof Window Wiper Motor
9.11.3 Windshield/Rear Window/Roof Window Washer Reservoir
9.12 Solenoids, Sensors and Senders
9.12.1 Transmission Solenoid Valves
9.12.2 Transmission Oil Temperature Switch
9.12.3 Transmission Mounted Speed Sensor (74.5kW Engine Only)
9.12.4 Engine Coolant Temperature Switch
9.12.5 Engine Oil Pressure Switch
9.12.6 Fuel Level Sender
9.12.7 Front and Rear Axle Steering Sensors
9.12.8 Boom Angle Sensor
9.12.9 Back-up Alarm
9.13 Dash Switches
9.13.1 Ignition Key Switch
9.13.2 Dash Switches
9.14 Platform Interlock Checks
9.15 Platform Load System Check
9.16 Load Stability Indicator (LSI) (CE & AUS) TH336 Before S/N TDE00337 excluding TDE00297- 313,
328 & 332 TH337 Before S/N TD
9.16.1 Load Stability Indicator
9.16.2 LSI Sensor
9.16.3 LSI System Calibration
9.17 Load Stability Indicator (LSI) (CE & AUS) TH336 S/N TDE00337 & After including TDE00297-313,
328 & 332 TH337 S/N TDF00329
9.17.1 Load Stability Indicator
9.17.2 LSI Sensor
9.17.3 LSI System Calibration
9.17.4 LSI-CAN Check PT
9.17.5 500 Hour - LSI UGM Calibration Check
9.18 Hand Held Analyzer
9.18.1 Analyzer Usage
9.18.2 Analyzer Software Version 3.6
9.19 Fault Codes
9.19.1 Indicator Cross Reference Table
9.19.2 Machine Fault Codes
9.19.3 Transmission Fault Codes
9.19.4 Engine Fault Codes 

 

 

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Hydraulic System

 

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English 
Format: PDF - Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit

$29.00