Cat Caterpillar TL642 TBK Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD

SKU: Cat Caterpillar TL642 TBK Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD
Price: $29.00

Cat Caterpillar TL642 TBK Telehandler Service Repair Manual + Operation and Maintenance Manual + Parts Manual on CD

 

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your CAT. Read and print pages directly from the CD, or copy the entire manual to your hard drive.

1205 Pages

You can download this or I can ship it to you.

3 DAYS SHIPPING!

 

 

SERIAL NUMBERS:

S/N TBK00100 & After

    

 

MANUAL COVERS:

SERVICE REPAIR MANUAL:

 

Table of Contents

Section 1 Safety Practices:
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Maintenance Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.5.1 Safety Alert System and Signal Words
1.6 Safety Instructions
1.6.1 Personal Hazards
1.6.2 Equipment Hazards
1.6.3 General Hazards
1.6.4 Operational Hazards
1.7 Safety Decals

Section 2 General Information and Specifications:
2.1 Replacement Parts and Warranty Information
2.2 Torque Charts
2.2.1 SAE Fastener Torque Chart
2.2.2 Metric Fastener Torque Chart
2.2.3 Hydraulic Hose Torque Chart
2.3 Specifications
2.3.1 Travel Speeds
2.3.2 Hydraulic Cylinder Performance
2.3.3 Cylinder Drift
2.3.4 Electrical System
2.3.5 Engine Performance Specifications
2.3.6 Tires
2.4 Fluids and Lubricant Capacities
2.5 Service and Maintenance Schedules
2.5.1 10, 1st 50 & 50 Hour
2.5.2 1st 250, 250 & 500 Hour
2.5.3 1000 & 1500 Hour
2.6 Lubrication Schedules

Section 3 Boom:
3.1 Boom System Component Terminology
3.2 Boom System - Three Section
3.2.1 Boom System Operation
3.3 Boom Assembly Maintenance
3.4 Complete Boom Removal/ Installation
3.4.1 Complete Boom Removal
3.4.2 Complete Boom Installation
3.5 Boom Section Removal/ Installation
3.5.1 Second and Third Boom Section Removal
3.5.2 Third Boom Section Removal
3.5.3 Push Beam - Extend/Retract Cylinder Removal
3.5.4 Push Beam - Extend/Retract Cylinder Installation and Third Boom Section Assembly
3.5.5 Third Boom Section Installation
3.5.6 Second and Third Boom Section Installation
3.6 Extend/Retract Chain Removal/Installation
3.6.1 Extend/Retract Chain Removal
3.6.2 Extend/Retract Chain Installation
3.7 Push Beam - Extend/Retract Cylinder Removal/ Installation
3.7.1 Push Beam - Extend/Retract Cylinder Removal
3.7.2 Push Beam - Extend/Retract Cylinder Installation
3.8 Boom Adjustments
3.8.1 Chain Tension Inspection—TL642
3.8.2 Chain Tension Adjustment—TL642
3.8.3 Chain Tension Inspection— TL943
3.8.4 Chain Tension Adjustment— TL943
3.9 Boom Head - Mounted Winch
3.9.1 Boom Head-Mounted Winch Removal
3.9.2 Boom Head-Mounted Winch Installation
3.10 Boom Wear Pads
3.10.1 Wear Pad Inspection
3.10.2 Wear Pad Installation and Lubrication
3.11 Boom Extend and Retract Chains
3.11.1 Boom Chain Inspection
3.11.2 Inspection Guidelines
3.11.3 Chain Lubrication
3.12 Forks
3.13 Emergency Boom Lowering Procedure
3.13.1 Equipment and Supplies Required
3.13.2 Lowering Procedure
3.14 Troubleshooting
3.15 Push Beam Temporary Brackets

Section 4 Cab and Covers:
4.1 Operator Cab and Covers Component Terminology
4.1.1 General Overview
4.1.2 General Overview
4.2 Operator Cab
4.2.1 Cab Safety
4.2.2 Serial Number Decal
4.3 Cab Components
4.3.1 Steering Column and Orbitrol Valve
4.3.2 Service Brake Pedal
4.3.3 Throttle Pedal
4.3.4 Boom Joystick
4.3.5 Frame Level, Auxiliary Hydraulic (if equipped) and Outrigger Joysticks
4.3.6 Windshield Wiper Assembly
4.3.7 Heater/Air Conditioning System (if equipped)
4.4 Cab Removal
4.5 Cab Installation

Section 5 Axles, Drive Shafts, Wheels and Tires:
5.1 Axles, Drive Shafts, Wheels and Tires Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.3.1 Axle Serial Number Plate
5.3.2 Axle Specifications
5.3.3 Axle Internal Service
5.3.4 Axle Maintenance
5.3.5 Axle Removal
5.3.6 Axle Installation
5.3.7 Axle Assembly and Drive Shaft Troubleshooting
5.4 Drive Shafts
5.4.1 Drive Shaft Inspection and Service
5.4.2 Drive Shaft Maintenance
5.4.3 Drive Shaft Removal
5.4.4 Drive Shaft Cleaning and Drying
5.4.5 Drive Shaft Installation
5.5 Wheels and Tires
5.5.1 Removing Wheel and Tire Assembly from Machine
5.5.2 Installing Wheel and Tire Assembly onto Machine
5.6 Brakes
5.7 Towing a Disabled machine
5.7.1 Manually Releasing the Park Brake
5.7.2 Manually Resetting the Park Brake

Section 6 Transmission:
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications and Maintenance Information
6.4 Transmission Replacement
6.4.1 Transmission Removal
6.4.2 Transmission Inspection and Internal Repair
6.4.3 Transmission Installation
6.4.4 After Transmission Service or Replacement
6.5 Torque Convertor Diaphragm
6.5.1 Torque Convertor Diaphragm Removal
6.5.2 Torque Convertor Diaphragm Installation
6.6 Troubleshooting
6.6.1 Transmission Troubleshooting

Section 7 Engine:
7.1 Introduction
7.1.1 Disclaimer and Scope
7.1.2 Component Terminology
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.4.1 Radiator Pressure Cap
7.4.2 Thermostat Replacement
7.4.3 Radiator/Oil Cooler and Replacement
7.5 Engine Electrical System
7.6 Fuel System
7.6.1 Diesel Fuel
7.6.2 Fuel Tank
7.6.3 After Fuel System Service
7.7 Engine Exhaust System
7.7.1 Exhaust System Removal
7.7.2 Exhaust System Installation
7.8 Air Cleaner Assembly
7.8.1 Air Cleaner Assembly Removal
7.8.2 Air Cleaner Assembly Installation
7.8.3 Air Cleaner Assembly Removal
7.8.4 Air Cleaner Assembly Installation
7.9 Engine Replacement
7.9.1 Engine Removal
7.9.2 Engine Installation
7.10 Engine Drive Plate
7.10.1 Drive Plate Removal
7.10.2 Drive Plate Installation
7.11 Troubleshooting

Section 8 Hydraulic System:
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.3.1 Pressure Checks and Adjustments
8.4 Hydraulic Circuits
8.4.1 Hydraulic Pressures
8.4.2 Tilt Circuit Port Relief Adjustment
8.4.3 Hydraulic Schematic - TL642
8.4.4 Hydraulic Schematic - TL943 Before S/N TBL01599 excluding TBL01551 & TBL01585
8.4.5 Hydraulic Schematic - TL943 S/N TBL01599 & After including TBL01551 & TBL01585
8.5 Hydraulic Reservoir
8.5.1 Hydraulic Oil Reservoir Draining
8.5.2 Hydraulic Oil Reservoir Filling
8.5.3 Hydraulic Oil Reservoir Removal/ Installation
8.6 Engine Implement Pump
8.6.1 Pump Replacement
8.7 Control Valves
8.7.1 Main Control Valve
8.7.2 Service Brake Valve
8.7.3 Service Brake Bleeding
8.7.4 Steering Orbitrol Valve
8.7.5 Steer Select Valve
8.7.6 Outrigger Valve (if equipped)
8.8 Hydraulic Cylinders
8.8.1 General Cylinder Removal Instructions
8.8.2 Cylinder Pressure Checking
8.8.3 Steering Cylinders
8.8.4 Cylinder Torque Specifications - TL642
8.8.5 Cylinder Torque Specifications - TL943

Section 9 Electrical System:
9.1 Electrical Component Terminology
9.1.1 General Overview
9.1.2 General Overview
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.4.1 Cab
9.4.2 Engine Compartment
9.4.3 Power Control Board
9.4.4 VEC Control Module
9.4.5 Universal Ground Control Module (UGM)
9.4.6 UGM Connections
9.5 Electrical System Schematics
9.5.1 Before S/N TBK01167 excluding TBK01162; Before S/N TBL01599 excluding TBL01551 &
TBL01585
9.5.2 S/N TBK01167 & After including TBK01162; S/N TBL01599 & After including TBL01551 &
TBL01585
9.6 Circuit Breakdowns
9.6.1 Constant Power Circuit from Battery
9.6.2 Start Circuit
9.6.3 Charging Circuit
9.7 Engine Start Circuit
9.7.1 Starter
9.8 Charging Circuit
9.8.1 Alternator
9.9 Window Wiper/Washer Windshield Wiper Motor
9.9.1 Windshield/Rear Window Washer Reservoir
9.10 Cab Heater/AC and Fan
9.10.1 Cab Heater/AC Controls
9.11 Switches, Solenoids and Senders
9.11.1 Priority Valve
9.11.2 Transmission Solenoid Valves
9.11.3 Transmission Temperature Switch
9.11.4 Engine Coolant Temperature Sensor
9.11.5 Engine Oil Pressure Sender/Sensor
9.11.6 Fuel Level Sender
9.12 Gauges and Display Monitor
9.12.1 Analog Gauges
9.12.2 3-N-1 Digital Gauge
9.13 Dash Switches
9.13.1 Ignition Key Switch
9.13.2 Dash Switches
9.13.3 Rheostat Switch (if equipped)
9.14 Hand Held Analyzer (S/N TBL01599 & After including TBL01551 & TBL01585)
9.14.1 Analyzer Usage
9.14.2 Analyzer Software Version A
9.14.3 Personality Settings
9.14.4 Tilt/Auxiliary Calibration Menu
9.14.5 Joystick Fault Codes
9.15 Engine Diagnostic and Event Codes (S/N TBK01167 & After including TBK01162; S/N TBL01599 &
After including TBL01551 & TBL0 

 

CAT Caterpillar TL1055C TL1255C Telehandler Parts Manual (460 Pages)

CAT Caterpillar TL1055C TL1255C Telehandler Operation and Maintenance Manual (152 Pages)

CAT Caterpillar Telehandler Operation and Safety Manual (40 Pages)

CAT Caterpillar TL1055C TL1255C Electrical Schematic

CAT Caterpillar TL1055C TL1255C Hydraulic Schematic

CAT Caterpillar TL1055C TL1255C Telehandler Drive Axle Service Manual (126 Pages)

 

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English 
Format: PDF - Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit

 

$29.00