John Deere Series 220 Diesel Engines Service Repair Technical Manual

SKU: John Deere Series 220 Diesel Engines Service Repair Technical Manual
Price: $19.00

John Deere Series 220 Diesel Engines Service Repair Technical Manual

These are the same manuals used by professionals to diagnose and repair these models.   

CTM3 (10Aug93) Replaces CTM3 (28Nov89)

 

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your John Deere. Read and print pages directly from the CD or copy the entire manual to your hard drive

718 pages

 

CD COVER:

3TN66, 3TNA72 (3009)

3TN75, 3TN78, 3TNC78 (3011),

3TN82, 3TNA82, 3TN84 (3014)

4TN78T, 4TN82, 4TN84(T) (4019)

4TN100

( 330 332 430 455 F915 F925 F935 F1145 655 670 755 770 855 870 955 970 1070 375 575 675 756 856 3325 3365 15 25 30 50 84 244E ) 

 

MANUAL COVERS:

 

SPECIFICATIONS AND GENERAL INFORMATION

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fuels, Lubricants and Coolant. . . . . . . . . . . . . . . . . . . . . . . 8

Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

 

3TN66 AND 3TNA72 (3009) ENGINES

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Cylinder Head, Valves and Manifolds . . . . . . . . . . . . . . . 1-17

Pistons, Rods and Cylinder Block . . . . . . . . . . . . . . . . . . 1-32

Crankshaft, Main Bearings and Flywheel . . . . . . . . . . . . 1-42

Camshaft and Timing Gear Train. . . . . . . . . . . . . . . . . . . 1-55

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-113

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131

Checks, Tests and Adjustments. . . . . . . . . . . . . . . . . . . 1-134

Operational Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-152

 

 

3TN75, 3TN78, 3TNC78 (3011) 3TN82, 3TNA82, AND 3TN84 (3014) ENGINES

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Cylinder Head, Valves and Manifolds . . . . . . . . . . . . . . . 2-17

Pistons, Rods and Cylinder Block . . . . . . . . . . . . . . . . . . 2-30

Crankshaft, Main Bearings and Flywheel . . . . . . . . . . . . 2-43

Camshaft and Timing Gear Train. . . . . . . . . . . . . . . . . . . 2-54

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116

Checks, Tests and Adjustments. . . . . . . . . . . . . . . . . . . 2-119

Operational Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136

 

4TN78T, 4TN82 AND 4TN84(T) (4019) ENGINES

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Cylinder Head, Valves and Manifolds . . . . . . . . . . . . . . . 3-17

Pistons, Rods and Cylinder Block . . . . . . . . . . . . . . . . . . 3-30

Crankshaft, Main Bearings and Flywheel . . . . . . . . . . . . 3-41

Camshaft and Timing Gear Train. . . . . . . . . . . . . . . . . . . 3-53

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-119

Checks, Tests and Adjustments. . . . . . . . . . . . . . . . . . . 3-122

Operational Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-139

 

4TN100 ENGINE

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cylinder Head, Valves and Manifolds . . . . . . . . . . . . . . . . 4-8

Pistons, Rods and Cylinder Block . . . . . . . . . . . . . . . . . . 4-21

Crankshaft, Main Bearings and Flywheel . . . . . . . . . . . . 4-30

Camshaft and Timing Gear Train. . . . . . . . . . . . . . . . . . . 4-40

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

Starter (Nippondenso 1.4 kW) . . . . . . . . . . . . . . . . . . . . . 4-70

Alternator (Hitachi 25A) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80

Checks, Tests and Adjustments. . . . . . . . . . . . . . . . . . . . 4-83

Operational Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-97

 

ACCESSORIES SERIES 220 POWER UNIT ENGINES

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Intake and Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . 10-5

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-43

Engine Tune-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44

Operational Tests and Adjustments . . . . . . . . . . . . . . . . 10-47

Dealer Fabricated Tools. . . . . . . . . . . . . . . . . . . . . . . . . 10-62

 

ENGINE, AIR INTAKE AND FUEL SYSTEM

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4

 

ELECTRICAL SYSTEM SERIES 220 POWER UNIT ENGINES

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-4

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English 
Format: PDF - Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit

$19.00